We implemented an aspiration system project for a European chemical company's manufacturing facility!

The solution is based on a flat-bag filter with a capacity of 35,000 m³/h, a control cabinet, and a frequency converter.

Key benefits of the system🔻

▪️ Cleaning without compressed air - automatic regeneration of filter bags using a low-pressure fan reduces their wear and operating costs.

▪️ Safe and convenient maintenance - side access allows filter bags to be replaced without the use of lifting equipment.

▪️ Return of collected dust to production – rational use of materials and reduction of waste.

TITAN TPG specialists completed a full range of turnkey projects, from design to installation and commissioning.

The result: effective dust removal, improved air quality in work areas, and improved working conditions for staff 📈

TPG "TITAN" | ECO-Engineering

Want to learn more or find a solution for your needs? Submit your request now!

We have launched a new major project for hydro-dust suppression at a gold mining company.

Our system is based on high-pressure water pumps with adjustable flow rates. Irrigation manifolds are installed as close as possible to dust sources, taking into account the site's characteristics and the customer's requirements.

➤ water pressure – up to 90 bar;
➤ automatic control via PLC;
➤ The system is switched on and off by belt movement sensors;
➤ Spot spraying and water flow control;
➤ water filtration before entering the system;
➤ reduction of operating costs;
➤ Possibility of working in winter

As a result, the customer receives:

➤ effective hydro-dust suppression;
➤ rational consumption of water and energy;
➤ a solution developed taking into account real conditions and the specific features of the object.

Want to learn more or find a solution for your needs? Submit a request now!

A project to install an aspiration and supply ventilation system in the sample preparation department of a chemical analysis laboratory for a gold mining company has been completed 👏

The TPG "TITAN" filter unit with compressed air cleaning is equipped with modern automation, heating, and thermal insulation for continuous operation during the winter period.

We completed the full cycle of work: delivery, installation, and commissioning.

Key Project Decisions 🔻

•⁠ ⁠Cartridge filter unit with pulse cleaning by compressed air;
•⁠ ⁠A supply unit with a sealed housing, protection against heat loss and automation.

To learn more about aspiration, ventilation, or dust collection upgrade solutions for your production, contact us now for a detailed consultation ✅

We designed and installed a coal dust aspiration system based on four explosion-proof flat-bag filter units at the thermal power plant's TTP transfer units.

Filter and exhaust units without a dust bin capture dust and immediately return it to the fuel supply process – the dust is discharged onto a conveyor.

▪️ Dusts the transfer unit and significantly reduces dustiness of the work area
▪️ Automatic filter cleaning ensures continuous operation of the systems without interruption
▪️ Explosion protection of systems improves the technological safety of the enterprise

Technical characteristics of the installations:

▪️ Dust-air mixture filtration class — > 98%
▪️ Productivity: 5000 m³/h
▪️ Each filter is equipped with an independent compressor and compressed air preparation unit

All work: supply, installation, commissioning, compressor installation, fabrication of support structures and aspiration covers for conveyor transfer points were completed by our specialists at TITAN TPG in the fall of 2025 on a turnkey basis 🛠️

Another successfully completed project: we installed a standalone explosion-proof filter system for aspiration of crushers in the coal fuel transportation line at CHPP-2.

Flat "envelope" bags provide a large filtration area in a compact footprint and consistent efficiency. Dust is collected in a hopper and discharged through a screw and rotary feeder into a container for return to the process—reducing losses and a cleaner work area.

An 11 kW compressor station (up to 2 m³/min) with a dryer and automation (air, dust, vibration and temperature control) ensures safe and stable operation 24/7.

Delivery, installation supervision, and commissioning were completed on a turnkey basis by specialists from TITAN TPG LLC in 2025.

The result: a compact, explosion-proof system that improves air quality and enhances industrial safety ✅

As part of the "Modernization of the Crushing and Sorting Complex at the Aksu Phase-2 Mill" project, our specialists successfully implemented an aspiration system for the additional crusher housing and the coarse ore storage facility.

Technical solutions🔻

• class F9 filters with a cleaning efficiency of up to a residual concentration of 20 mg/m³ with a dust-air mixture content of up to 100 g/m³;
• two filtration systems with a total capacity of 50,000 m³/h;
• two independent compressor units in heated containers with an air filtration and drying system.

Features of our aspiration system 🔻

• fully automated control;
• collection of gold-containing dust in closed containers with subsequent return of the raw material to the production process;
• extended filter life and minimal maintenance costs.

Construction, installation, and commissioning work, including the installation of air ducts and local exhaust systems, were completed on a turnkey basis by specialists from TPG TITAN LLC in the summer of 2025, ahead of contract deadlines.

On five retractable conveyors, we replaced outdated cable hangers with self-supporting energy chains ✅

This solution proved to be the most effective for the customer:

• longer service life;
• less maintenance;
• more stable operation of equipment.

Advantages of our TITAN ENERGYCHAIN energy chains:
▪️installation and access without tools;
▪️Low vibration operation due to damping;
▪️Sliding shoe with built-in wear control;
▪️Increased service life under lateral loads.

The result is not just a replacement, but a systemic improvement: order in cables, a manageable system, and reduced operating costs ✅

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