Mechanical system to prevent tank overfilling

Preventing risks associated with tank overfilling

Lincoln's mechanical overfill prevention system improves worker safety by eliminating the risks associated with tank overfills. It also reduces environmental risks associated with potential leaks.

The system is easy to install and operate, eliminating the need for staff to constantly fill the tank, freeing up time for other tasks. Since the system is mechanical, it requires no electricity to operate.

The mechanical overfill prevention system is compatible with any pump that uses a Lincoln FlowMaster reservoir. It's available as a factory-installed system or as an optional upgrade.

Technical characteristics and advantages

  • To simplify ordering, models with factory-installed FlowMaster pumps are available.
  • Improved worker safety by preventing leaks that can cause slips and falls, reducing the risk of fires and other hazards
  • Reducing the number of tank filling personnel
  • No additional cleaning procedures or potential fines
  • The device does not require electricity to operate as it is mechanical.

Application areas

  • Grease filling processes
  • Can be used with a wide range of feed/filling pumps
  • Compatible with any pump when using FlowMaster reservoirs
Category:

Description

Operating principle

Technical specifications
Operating temperature from −40 to +65.5 °C from −40 to +150 °F
Working pressure 517 bar 7500 psi
Material High-strength steel with anti-corrosion coating
Factory Installation Ordering Guide
Order numbers Description Nutrition Tank capacity Level sensor
FlowMaster without mechanical shut-off valve FlowMaster with mechanical shut-off valve 1) pounds kg
85728 85728MSO FlowMaster electric pump with mechanical shut-off valve and reservoir 24 VDC 60 27 Mechanical
85712 85712MSO 24 VDC 60 27 Not applicable
85763 85763MSO 24 VDC 60 27 Magnetic
85729 85729MSO 24 VDC 90 41 Mechanical
85762 85762MSO 24 VDC 90 41 Magnetic
85730 85730MSO 24 VDC 120 54 Mechanical
85878 85878MSO 24 VDC 120 54 Mechanical, magnetic
85722 85722MSO FlowMaster hydraulic pump with mechanical shut-off valve and reservoir Hydraulic 60 27 Mechanical
85725 85725MSO Hydraulic 90 41 Mechanical
85727 85727MSO Hydraulic 120 54 Mechanical
84050 84050MSO Pneumatic drum pump with mechanical shut-off valve and reservoir Pneumatic 60 27 Not applicable
85460 85460MSO Pneumatic 90 41 Mechanical
List of parts for modernization - required parts
Order numbers Description Suitable for Tank capacity
pounds kg
279197 Pivot arm assembly
278668 Mechanical shut-off valve, 1/2" NPT ports
279590 Supply pipeline safety valve
279595 Barrel lid 2) Electric pumps FlowMaster, FlowMaster I, Flowmaster II
Pneumatic barrel pumps
60 / 90 27 / 41
279596 Barrel lid 2) Hydraulic pumps FlowMaster, FlowMaster I, Flowmaster II 60 / 90 27 / 41
279594 Barrel lid 2) Hydraulic and electric pumps FlowMaster, FlowMaster I, Flowmaster II
Pneumatic barrel pumps
120 54
249355 Drum lid sealing gasket 3) Hydraulic and electric pumps FlowMaster, FlowMaster I, Flowmaster II
Pneumatic barrel pumps
60 / 90 27 / 41
271944 Drum lid sealing gasket 3) Hydraulic and electric pumps FlowMaster, FlowMaster I, Flowmaster II
Pneumatic barrel pumps
120 54
276496 Pressure plate kits Electric or hydraulic pumps FlowMaster, FlowMaster I 60 / 90 27 /41
278094 Pressure plate kits Electric or hydraulic pumps FlowMaster, FlowMaster I 120 54
List of parts for modernization - options
Order numbers Description Suitable for Tank capacity
pounds kg
279608 Supply line relief valve, 1/4 turn, spring loaded Used instead of 279590
278092 Magnetic level sensor Flat pressure plates on FlowMaster and FlowMaster I pumps and
pneumatic barrel pumps
90 / 120 41 / 54
277654 Magnetic level sensor 2" (51mm) foam pressure plates on FlowMaster II and
pneumatic barrel pumps
90 / 120 41 / 54
277659 Magnetic level sensor 2" (51mm) foam pressure plates on FlowMaster II and
pneumatic barrel pumps
60 27
279614 Magnetic Bracket Kit for Level Sensor
279558 High-pressure quick-disconnect couplings - coupling, female thread 3/8 NPT
279559 High-pressure quick-release couplings - nipple, female thread 3/8 NPT
279557 Upgrade kit - hose from outlet valve to pump 4)
279613 Drum lid locking plate kit for level sensor 5)
276892 Level sensor pressure plate locking pad kit 5)