HCC Hose Connection Inspection

For single-line and serial systems

The HCC hose connection monitoring unit is designed to monitor electrically conductive hoses in high-pressure lubrication systems for breaks. If the main or auxiliary lines are faulty, the device immediately alerts the equipment operator. The operation of the HCC hose connection monitoring unit is unaffected by line length, ambient temperature, or pressure fluctuations or drops.

The monitoring system uses non-conductive lubricants or hydraulic fluids and operates at pressures up to 300 bar (4350 psi) in the temperature range from −40 to +70 °C (from -40 to +158 °F).

Technical characteristics and advantages

  • Immediate detection of hose ruptures
  • Possibility of rapid expansion
  • Easy upgrade of existing lubrication systems
  • Monitoring hoses in hard-to-reach places
  • LED indicators on the display for all connected hoses

Application areas

  • Construction and mining equipment, cranes
  • Logging machines
  • Forklifts, container handlers and mechanisms with mobile units
  • Agriculture

Documentation

Category:

Description

Operating principle

Technical specifications
Operating principle hose connection control and monitoring device
Operating temperature
Junction device from −50 to +70 °C from −58 to +158 °F
Controller from −25 to +70 °C from −13 to +158 °F
Storing the controller from −40 to +70 °C from −40 to +158 °F
Power supply 12/24 VDC
Number of controlled hoses per monitoring device max 15 pcs at 12VDC
max 24 pcs at 24VDC
Permissive signal 12/24 V, PNP
Signal cable to the cut-off connection 20 m 65 feet
Signal cable on the cut-off device 150 mm 5.90 inches
Protection class IP 65
Dimensions 100 × 85 × 40 mm 3.93 x 3.34 x 1.57 inches
Ordering information
Part number Description
236-10986-1 HCC, computing unit
236-10153-3 HCC with 20 m cable
532-34839-2 HCC, end link HCC DN 8-10L-E
532-37731-1 The basic kit consists of the three components listed above.
532-34839-6 HCC, end link HCC DN 4-6L-E
532-34839-3 HCC, intermediate link HCC DN 8-10L-I
532-34839-5 HCC, intermediate link HCC DN 4-6L-I
Accessories
Part number Description
111-35409-1 TBF 204 CU DN4 hose, length in meters
226-11169-1 nipple for hose D6/NW4 C, straight