HTL 201 pump

For hammers and impact tools

The Lincoln HTL 201 lubrication pump mounts directly to a hydraulic tool and continuously lubricates it during operation. The pump is driven by the hydraulic system of the lubricated unit. The pump can remain attached to the lubricated tool even when changing the unit with the supply hydraulic system. The HTL 201 pump is ideal for reducing friction and wear when operating small hydraulic hammers, grapples, or shears, as well as mini-excavators. This pump can be installed in confined spaces.

The HTL 201 boasts optimized performance thanks to design improvements. For example, the switching piston is made of aluminum. The pump delivers a flow rate of 0.22 cm³ per delivery stroke, or 6.7 cm³/min at 200 bar.

The pump is equipped with a 120 bar relief valve as standard. An optional 270 bar relief valve is available, enabling the use of a progressive lubrication system with primary and secondary metering devices. A new check valve in the return line is designed to prevent damage when connecting the pressure and return lines. A larger threaded mesh filter simplifies cleaning. Precise adjustment of the lubricant flow is achieved using a built-in throttle valve.

The HTL 201 pump uses 310g cartridges filled with chisel paste or grease up to and including NLGI grade 2. An adapter allows the installation of standard 380g or 500g cartridges.

For systems with higher lubricant consumption, versions with a refillable 8- or 17-liter reservoir are available. The pump with a pressure plate can be installed horizontally to save space. The reservoir is equipped with a quasi-analog lubricant level switch with a multi-level analog signal in the 4–20 mA range. The user can monitor the lubricant flow during operation and be alerted in advance if the level drops to critical levels.

Features and Benefits

  • Compact design - mounts directly to hydraulic tool
  • Wide range of operating temperatures
  • Pump capacity is up to 6.7 cm³/min depending on hydraulic pressure and throttle setting
  • Optional tanks available

Application areas

  • Hydraulic hammers from 0.3 t (chassis weight)
  • Hydraulic attachments such as demolition grapples and tongs
  • Mini excavators and small-sized equipment

Description

Specifications of the HTL201 with cartridge
Operating principle hydraulically driven lubrication pump
Operating temperature from -25 to +75 °C from -13 to +167 °F
Working pressure 120–270 bar 1740–3916 psi
Working pressure of the hydraulic system of the lubricated unit min. 80 / max. 210 bar min. 1160 / max. 3045 psi
Required viscosity of hydraulic oil at operating temperature ≥ 20–1000 mm2/With
Pressure connection P G 1/4
Return pipe connection T G 1/4
Lubrication pipeline G 1/4
Lubricant outlets 1
Sound pressure level < 70 dB (A)
Lubricant container Cartridges
Lubricant Plastic grease up to and including NLGI class 2
Nominal volume 310/380/500 ml
Nominal flow rate per feed stroke 0.22 cm3 0.0134 cubic inches
Filling Cartridge
Empty pump weight (approx.) 3.3 kg 6.7 pounds
Installation position vertical, cartridge on top
Specifications of the HTL201 with oil reservoir
Operating principle hydraulically driven lubrication pump
Operating temperature from -25 to +75 °C from -13 to +167 °F
Working pressure 120–270 bar 1740–3916 psi
Working pressure of the hydraulic system of the lubricated unit min. 80 / max. 210 bar min. 1160 / max. 3045 psi
Required viscosity of hydraulic oil at operating temperature ≥ 20–1000 mm2/With
Pressure connection P G 1/4
Return pipe connection T G 1/4
Lubrication pipeline G 1/4
Lubricant outlets 1
Sound pressure level < 70 dB (A)
Lubricant container Oil reservoir
Lubricant Oil starting from 40 mm2/With
Nominal volume 400 ml 0.1 US gallon
Nominal flow rate per feed stroke 0.22 cm3 0.0134 cubic inches
Filling Screw cap
Empty pump weight (approx.) 4.2 kg 9.23 pounds
Installation position vertically, tank on top
Order information
Part number Designation Reservoir size Description
Pump bodies
642-41184-1 HTL201-C7 1 Pump body only with pump element C7 for chisel paste
642-41184-2 HTL201-K7 1 Pump body only with pump element K7 for grease
642-41184-4 HTL201-K7-SV270  Pump body only with pump element K7 for grease
Pumps with reservoir
6420-00000001 HTL201-K7 0.4XFM -SV270 2 400 ml Pump with reservoir for 400 ml standard cartridge
642-41184-5 HTL201-K7-0,5XF REFILL 1 500 ml Pump with 500 ml steel reservoir
642-41184-9  HTL201-K7-1,5XF EEX 1 1.5 liters Pump with 1.5 Liter steel reservoir EEX
642-41340-1 HTL201-K7-1,5XF REFILL 1 1.5 liters Pump with 1.5 Liter steel reservoir
642-41340-3 HTL201-K7-1,5XF SV270 REFILL 2 1.5 liters Pump with 1.5 Liter steel reservoir
6420-00000002 HTL201-K7- 8.0XCFK-SV270 2 8 Liter Pump with 8 Liter-Reservoir with follower plate
642-41380-3  HTL201-K7- 8,0XMFK 1 8 Liter Pump with 8 Liter-Reservoir with follower plate
642-41380-4 HTL201-K7- 8,0XMFK-SV270 2 8 Liter Pump with 8 Liter-Reservoir with follower plate
6420-00000003 HTL201-K7-17,0XCFK-SV270 2 17 Liter Pump with 17 Liter-Reservoir with follower plate
642-41380-5 HTL201-K7-17,0XMFK 1 17 Liter Pump with 17 Liter-Reservoir with follower plate
642-41380-6 HTL201-K7-17,0XMFK-SV270 2 17 Liter Pump with 17 Liter-Reservoir with follower plate
Adapter kits
542-33136-1 380 ml Adapter kit for 380 ml cartridge
542-33135-1 500 ml Adapter kit for 500 ml cartridge
542-33133-1 Adapter kit for pressurized reservoir
542-34079-1 380 ml Kit of seals for 380 ml cartridge
542-60532-1 Adapter kit for Lube-shuttle system cartridges
Pre-filled cartridges
642-37636-2 310 ml Cartridge with chisel paste Turmopast MC2
6420-00000005 310 ml Cartridge with Fuchs Renolit LX2
642-37608-1  380 ml Cartridge with chisel paste Fuchs
642-37608-8  380 ml Cartridge with chisel paste Turmopast MC2
6420-00000004 380 ml Cartridge with Fuchs Renolit LX2