Ultrasonic lubrication control device

Ultrasonic sensor improves maintenance practices for regular bearing lubrication

Designed for maintenance professionals, the TLGU 10 uses ultrasonic technology to optimize manual relubrication. When connected to a grease gun, the intuitive device guides the technician in delivering the correct amount of lubricant to the bearing. Resolving issues related to over- and under-lubrication helps extend bearing life. The device is recommended for use in a wide range of bearing applications, including electric motors, pumps, fans, compressors, and conveyors.

  • Ease of use
    The TLGU 10 device is supplied as a kit. Its combination of audio and visual monitoring helps technicians perform relubrication with maximum precision.
  • Cost reduction
    In addition to preventing over-lubrication and excessive lubricant costs, greater accuracy improves the reliability of the user's equipment.
  • Reliability and accuracy
    Instead of relying on theoretical models or personal experience, the technician receives precise instructions for the relubrication process in real time.
  • Increasing bearing life
    Accurate relubrication ensures optimal bearing performance, reducing the likelihood of wear and failure.
Category:

Description

Relubrication is crucial for extending bearing life, but is often a matter of experience. The TLGU 10 makes relubrication a more practical process, taking into account the equipment's condition to ensure the correct amount of lubricant is delivered to the bearing at the right time.

The device is easy to use and uses a reliable, highly repeatable sensor designed for harsh conditions. The sensor monitors the sound of lubricant filling the bearing. When connected to a grease gun, the TLGU 10 allows the technician to hear this sound through headphones. The sound changes sharply when the required amount of lubricant is filled into the bearing. A color display also shows noise levels for ease of use.

A combination of audio and visual monitoring helps technicians perform lubrication quickly and accurately. Under-lubrication can lead to premature bearing failure or contaminants entering the bearing. Over-lubrication is wasteful and uneconomical, and can have serious consequences. Both under- and over-lubrication can shorten the life of a bearing.

The TLGU 10 helps technicians deliver the optimal amount of lubricant to maximize bearing performance and life.

Technical specifications
Designation TLGU 10
Description Ultrasonic sensor for lubrication control
General information Measurement channel 1 channel, 7-pin LEMO connector
Display Color organic LED, 160×128 pixels
Keyboard 5 function keys
Measurement range from -6 to 99.9 dBμV (reference value 0 dB = 1 μV)
Permission 0.1 dB
Measurement Frequency range from 35 to 42 kHz
Signal amplification from +30 to +102 in 6 dB increments
Audio characteristics Gain 5 adjustable positions with 6 dB steps
Maximum power Sound pressure level +83 dB with included headphones
Headphones NRR Peltor HQ, 25 dB
Headphone jack Stereo jack type 6.35 mm (1/4 inch)
Nutrition Battery 2 AA batteries
Battery life 7 hours
Working conditions Operating temperature From −10 to +50 °C (from 14 to 122 °F)
IP protection class IP42
Mechanical characteristics Body material ABS plastic
Dimensions of the device 158 × 59 × 38.5 mm (6.22 × 2.32 × 1.51 in)
Length of flexible tube 445 mm (17.51 in)
Weight of the device 164 g (5.78 oz)
Case dimensions 530 × 110 × 360 mm (20.9 × 4.3 × 14.2 in)
Total weight (incl. case, sensor and 2 AA batteries) 3 kg (6.6 lbs)
Spare parts
Designation Description
TKSU 10-HEADS Neckband headphones
TLGU 10-HANDS Ultrasonic lubrication control unit
TLGU 10-PROBE Lubricant sensor, lubricant adapter, sensor cable, flat magnetic support, curved magnetic support
TLGU 10-CRADLE A stand with Velcro fasteners or a magnetic stand
TLGU 10-CC Case with internal inserts

 

Download PDF
Download PDF